CLO2 Dosing System by Premix Technologies: Precision Water Disinfection

CLO2 Dosing System by Premix Technologies: Precision Water Disinfection

Introduction: Effective Water Disinfection with Chlorine Dioxide

Chlorine dioxide (CLO2) is a powerful, broad-spectrum disinfectant used to eliminate harmful microorganisms, including bacteria, viruses, and protozoa, in drinking water, wastewater, and industrial process water. Unlike chlorine, CLO2 does not produce harmful byproducts like trihalomethanes, making it ideal for achieving stringent water quality standards. Precise dosing of CLO2 is critical to ensure effective disinfection, prevent overdosing, and maintain compliance with regulatory standards such as EPA or WHO guidelines.

Premix Technologies, based in Ahmedabad, Gujarat, India, designs advanced CLO2 Dosing Systems for water treatment applications. Our systems integrate agitators for homogeneous CLO2 solution mixing and automated dosing pumps for precise injection, ensuring optimal disinfection. With robust safety features and global standard compliance, we provide reliable solutions for municipal water treatment, wastewater management, and industrial water systems.

Why Choose Premix Technologies for CLO2 Dosing Systems?

Premix Technologies offers innovative, safe, and efficient CLO2 dosing solutions, distinguished by:

  1. Precision Dosing and Mixing for Optimal Disinfection
    • Accurate CLO2 Delivery: Our systems dose CLO2 solutions (0.1-2 ppm, adjustable) with ±0.5% accuracy, tailored to water flow rates, using API 675-compliant metering pumps.
    • Homogeneous Mixing: Integrated agitators with propeller or turbine impellers ensure uniform blending of CLO2 solutions in storage tanks, preventing degradation or concentration gradients.
    • Real-Time Control: Inline CLO2 analyzers and flow meters enable automated dosing adjustments, maintaining disinfectant levels within regulatory limits (e.g.,
  2. Robust Safety and Regulatory Compliance
    • Safe Design: Certified to ATEX/IECEx Zone 1/2, our systems ensure safe handling of CLO2, a reactive chemical, in hazardous environments.
    • Material Compatibility: Corrosion-resistant materials (e.g., SS316L, PVDF, PTFE) withstand CLO2’s oxidative properties, ensuring system durability.
    • Safety Mechanisms: Includes pressure relief valves, leak detection, spill containment drip pans, and emergency shutdown (ESD) systems to mitigate risks from CLO2’s reactivity.
    • Industry Standards: Compliant with API 675, ISO 9001, EPA, WHO, and NSF/ANSI 60 standards, ensuring adherence to water treatment regulations.
  3. High Reliability and Operational Efficiency
    • Continuous Operation: Engineered for 24/7 performance, handling flow rates up to 5000 m³/hr in municipal and industrial water treatment systems.
    • Low Maintenance: Durable components, including robust agitators and modular skids, reduce downtime, with easy access for maintenance.
    • Smart Automation: PLC-based controls with SCADA HMI enable real-time monitoring, automated dosing, and remote diagnostics for efficient disinfection.
  4. Customizable, Turnkey Solutions
    • Tailored Design: Systems are customized for specific flow rates, CLO2 concentrations (0.1-2 g/L), and pressures (up to 50 barg), meeting unique water treatment needs.
    • Skid-Mounted Modularity: Compact skids simplify installation and integration into water treatment systems, with robust piping for leak-free operation.
    • Comprehensive Support: From 3D modeling to commissioning, we provide training, maintenance, and spare parts support for long-term reliability.

Key Applications

Premix Technologies’ CLO2 Dosing Systems are vital for:

  • Municipal Water Treatment: Disinfects drinking water to eliminate pathogens, ensuring compliance with EPA and WHO standards.
  • Wastewater Treatment: Treats effluents to reduce microbial loads for safe discharge or reuse in industrial or agricultural applications.
  • Industrial Process Water: Ensures pathogen-free water for food and beverage, pharmaceutical, and cooling tower systems.
  • Pulp and Paper Industry: Controls microbial growth in process water, preventing biofouling and ensuring product quality.
  • Aquaculture: Disinfects water in fish farms and hatcheries, maintaining healthy aquatic environments.

Technical Specifications

Our CLO2 Dosing Systems are engineered for precision, safety, and durability, with specifications optimized for water disinfection:

System Component

Capabilities & Features

Value for Water Disinfection

Water Flow Rate

10–5000 m³/hr, customizable

Supports small to large-scale water treatment applications.

CLO2 Dosing Rate

0.1-2 ppm, 0.1-2 g/L solution, adjustable

Precise dosing ensures effective disinfection with minimal residuals.

Storage Tank

100–10,000 L, SS316L or PVDF

Safe storage for CLO2 solutions, preventing degradation.

Agitator

0.18–2 kW motor, propeller/turbine impeller, low RPM

Ensures homogeneous mixing, preventing CLO2 concentration gradients.

Metering Pump

Diaphragm, ±0.5% accuracy, API 675-compliant

Reliable dosing for consistent disinfection performance.

Flow Meter

Ultrasonic or Coriolis, ±0.2% accuracy

Accurate flow data ensures precise CLO2-to-water ratios.

CLO2 Analyzer

Inline, ±0.02 ppm accuracy

Monitors CLO2 levels for optimal disinfection and regulatory compliance.

Control System

PLC-based, SCADA HMI, auto-dosing, alarms

Enables precise, remote operation with safety monitoring.

Materials

SS316L, PVDF, PTFE

Resists CLO2’s oxidative properties, ensuring longevity.

Safety Compliance

ATEX/IECEx Zone 1/2, pressure relief, ESD, spill containment

Safe handling of reactive CLO2 in hazardous environments.

Skid Design

Structural steel or SS, drip pan for spill containment

Compact, durable for water treatment facilities.

Piping System

SS316L or PVDF seamless piping, flanged, with check valves

Ensures leak-free operation and component protection.

Additional Benefits

  • Broad-Spectrum Disinfection: CLO2 effectively eliminates bacteria, viruses, and protozoa without producing harmful byproducts like trihalomethanes.
  • Regulatory Compliance: Ensures CLO2 residuals meet EPA, WHO, and NSF/ANSI 60 standards (e.g.,
  • Environmental Protection: Precise dosing and spill containment minimize chemical overuse, supporting eco-friendly water treatment.
  • Global Standards: Meets API, ISO, and CE requirements for worldwide deployment.
  • After-Sales Support: Maintenance plans, spare parts, and remote diagnostics ensure reliable performance.

Optimize Water Disinfection with Premix Technologies

Premix Technologies’ CLO2 Dosing Systems with agitators deliver precision, safety, and compliance for water disinfection. Our expertise in dosing and mixing technology ensures effective microbial control for municipal, industrial, and wastewater applications. Achieve high-quality water and regulatory compliance with our tailored solutions.

Contact us at sales@premixtechnologies.com or +91 89056 16775 to discuss your CLO2 dosing needs and request a customized proposal. Visit www.premixtechnologies.com for more information.