Oxygen Scavenger Injection Packages for Gas and Oil Systems by Premix Technologies: Precision, Safety, and Compliance
Introduction: Preventing Corrosion with Precision Oxygen Scavenger Injection
In the oil and gas industry, oxygen ingress in water systems can lead to severe corrosion in pipelines, boilers, and equipment, compromising operational integrity and safety. Oxygen scavengers such as sodium bisulfite, hydrazine, or sulfite-based chemicals are essential to remove dissolved oxygen, protecting infrastructure and ensuring system longevity.
Premix Technologies, based in Ahmedabad, Gujarat, India, specializes in engineering and manufacturing Oxygen Scavenger Injection Packages for gas and oil systems. Our systems deliver precise dosing, safe chemical handling, and compliance with stringent industry standards. Leveraging expertise in agitator technology, pump selection, and system integration, we provide reliable, efficient solutions for upstream, midstream, and downstream applications, ensuring corrosion control and operational reliability.
Why Choose Premix Technologies for Your Oxygen Scavenger Injection Package?
Partnering with Premix Technologies ensures access to cutting-edge engineering and a commitment to precision, safety, and compliance. Our Oxygen Scavenger Injection Packages are distinguished by:
Precision Dosing for Effective Corrosion Control
- Accurate Scavenger Delivery: Our systems provide precise dosing of oxygen scavengers (e.g., sodium bisulfite: 0.1-1% v/v; hydrazine: 0.05-0.5% v/v) tailored to water flow rates and oxygen levels. API 675-compliant dosing pumps ensure high-pressure, low-flow accuracy.
- Homogeneous Chemical Preparation: Integrated agitators, designed with advanced mixing calculations, ensure uniform blending of scavengers in storage tanks, preventing sedimentation and ensuring consistent feed to the dosing pump, critical for reactive chemicals like hydrazine.
- Optimized In-Line Mixing: Post-injection, our packages incorporate static mixers or dynamic blending solutions to ensure rapid, uniform dispersion of scavengers into water streams, maximizing oxygen removal efficiency.
Uncompromising Safety and Regulatory Compliance
- Hazardous Area Certification: All components (pumps, motors, instrumentation) are certified to ATEX, IECEx, or NEC Zone 1/2 standards, ensuring safe operation in flammable gas and oil environments.
- Material Compatibility: Through rigorous material selection and corrosion analysis, we use wetted parts (e.g., SS316L, Hastelloy, PTFE, Viton) compatible with oxygen scavengers, preventing corrosion, contamination, or chemical degradation.
- Comprehensive Safety Features: Systems include pressure relief valves (sized via PSV calculations), leak detection, emergency shutdown (ESD) systems, and multiple interlocks to mitigate risks associated with reactive or toxic scavengers. Structural and skid frame analyses ensure robust, stable designs for safe operation and maintenance.
- Industry Standards Compliance: Systems adhere to standards such as API 675, API 14C, NACE MR0175 (for sour service), and ISO 9001, ensuring compliance with oil and gas industry requirements and corrosion control protocols.
Superior Reliability and Operational Efficiency
- Continuous Duty Operation: Engineered for 24/7 operation in demanding environments like offshore platforms or refineries, our systems maintain consistent scavenger injection at flow rates up to 5000 m³/hr or higher.
- Low Maintenance Design: High-quality, corrosion-resistant components and robust construction minimize maintenance needs, reducing downtime and operational costs in remote or harsh environments.
- Smart Automation: PLC-based control systems with HMI interfaces enable real-time monitoring of flow rates, scavenger levels, and system status. Automated ratio control, data logging, and alarms ensure precise operation and remote management, with strainer calculations protecting critical components from particulates.
Custom-Engineered, Turnkey Solutions
- Tailored Design: Each package is customized to client specifications, including water flow rates, scavenger types, dosing concentrations, operating pressures (up to 500 barg), and environmental conditions.
- Skid-Mounted Modularity: Delivered as compact, self-contained skids, our systems simplify transportation, installation, and integration into existing infrastructure. Piping stress and pressure calculations ensure leak-free, reliable interconnections.
- Comprehensive Support: From consultation to commissioning, we provide 3D modeling, detailed proposals, and post-installation services, including training and maintenance support, to ensure seamless integration and performance.
Key Applications:
Premix Technologies’ Oxygen Scavenger Injection Packages are critical across the oil and gas supply chain:
- Offshore Platforms: Prevents corrosion in water injection systems and cooling systems under harsh marine conditions.
- Refineries: Ensures corrosion control in boiler feedwater and process water systems during refining operations.
- Pipelines (Midstream): Protects water pipelines from oxygen-induced corrosion, ensuring uninterrupted transport.
- Upstream Production: Supports corrosion prevention in water treatment systems for wellheads and separators in onshore and offshore fields.
- Petrochemical Plants: Maintains equipment integrity by removing oxygen from process water systems.
Technical Specifications
Our Oxygen Scavenger Injection Packages are engineered for precision, safety, and durability, with the following technical details:
|
System Component / Aspect |
Typical Capabilities & Design Features |
Value Proposition for Gas and Oil Systems |
|
Main Water Flow Rate |
50 m³/hr to 5000 m³/hr (or higher, customizable) |
Scales to high-volume water streams, ensuring accurate scavenger injection for corrosion control. |
|
Scavenger Dosing Rate |
Sodium bisulfite: 0.1-1% v/v; Hydrazine: 0.05-0.5% v/v, adjustable |
Achieves precise dosing to remove dissolved oxygen, optimizing scavenger use and minimizing costs. |
|
Scavenger Storage Tank |
200 L to 10,000 L, skid-integrated, corrosion-resistant materials |
Sized for operational efficiency, with material compatibility for scavengers to prevent degradation. |
|
Agitator Unit |
Motor: 0.18 kW to 3.7 kW; Low to medium RPM; Hydrofoil/propeller impellers |
Ensures homogeneous scavenger mixing via advanced mixing calculations, critical for reactive chemicals. |
|
Metering/Dosing Pump |
Positive displacement (diaphragm/plunger); ±0.5% accuracy; API 675-compliant |
Delivers precise, repeatable dosing for high-pressure, low-flow scavenger injection, critical for corrosion prevention. |
|
Main Flow Meter |
Coriolis, Ultrasonic, or Differential Pressure; ±0.1% to ±0.5% accuracy |
Provides real-time flow data for accurate ratio-controlled dosing, ensuring compliance and efficiency. |
|
Control System & Automation |
PLC-based, HMI interface, ratio control, data logging, alarms, interlocks |
Enables precise, automated operation with minimal intervention and enhanced safety monitoring. |
|
Materials of Construction |
SS316L, Hastelloy, PTFE, Viton, EPDM |
Prevents corrosion or contamination, ensuring system longevity in harsh oil and gas environments. |
|
Safety & Hazardous Area Compliance |
ATEX/IECEx/NEC Zone 1/2 certified; PSV sizing, ESD systems |
Ensures safe operation in flammable or toxic environments, meeting global safety standards. |
|
Skid Design |
Structural steel (painted/coated or SS), integrated drip pan |
Robust, compact, and transportable, optimized via structural and skid frame analysis for harsh environments. |
|
Piping & Connections |
SS316L or Hastelloy seamless piping, flanged connections, check valves, and strainers |
Ensures leak-free operation and component protection via piping stress and strainer calculations. |
|
Injection Quill/Static Mixer |
Designed for optimal in-line dispersion |
Guarantees uniform scavenger blending into water streams, maximizing corrosion prevention efficacy. |
Additional Features and Benefits
- Flexible Scavenger Compatibility: Supports sodium bisulfite, hydrazine, and sulfite-based scavengers, with customizable dosing profiles to balance efficacy and cost.
- High-Pressure Capability: Systems are designed for operating pressures up to 500 barg, suitable for high-pressure water injection systems.
- Environmental Resilience: Weatherproof enclosures and corrosion-resistant coatings ensure reliability in offshore or extreme conditions.
- Global Certifications: Compliance with API 14C, NACE MR0175, ISO 9001, and CE marking ensures worldwide acceptance and regulatory adherence.
- After-Sales Support: Comprehensive maintenance contracts, spare parts availability, and remote diagnostics ensure long-term system reliability in remote locations.
Partner with Premix Technologies for Corrosion Control Solutions
Premix Technologies is your trusted partner for precision-engineered Oxygen Scavenger Injection Packages, delivering unmatched reliability, safety, and compliance for gas and oil systems. Our expertise in agitator technology, pump sizing, and system integration ensures solutions that meet the rigorous demands of offshore, onshore, and pipeline applications. Protect your infrastructure and ensure corrosion control with our tailored systems.
Contact Premix Technologies today at sales@premixtechnologies.com or +91 89056 16775 to discuss your oxygen scavenger injection needs and request a customized proposal. Visit www.premixtechnologies.com for more information.