SMBS Dosing System by Premix Technologies: Precision Water Treatment and Process Optimization

Introduction: Precision Sodium Metabisulfite Dosing for Industrial Processes

Sodium Metabisulfite (Na2S2O5, SMBS) is a versatile chemical widely used in industrial processes for dechlorination, reducing oxygen levels, and providing antioxidant properties. In water treatment, SMBS is critical for neutralizing residual chlorine in reverse osmosis (RO) systems or protecting equipment from oxidative damage. Its applications also extend to food processing and chemical manufacturing, where it prevents oxidation or microbial growth. Precise dosing and uniform mixing are essential to achieve process goals, minimize chemical waste, and ensure compliance with regulatory standards like EPA or FDA guidelines.

Premix Technologies, based in Ahmedabad, Gujarat, India, designs advanced SMBS Dosing Systems for water treatment and industrial applications. Our systems integrate agitators for homogeneous SMBS solution mixing and automated dosing pumps for precise injection, ensuring effective dechlorination and process optimization. With robust safety features and global standard compliance, we provide reliable solutions for municipal water treatment, RO systems, and industrial processes.

Why Choose Premix Technologies for SMBS Dosing Systems?

Premix Technologies offers innovative, safe, and efficient SMBS dosing solutions, distinguished by:

Precision Dosing and Mixing for Effective Process Control

• Accurate SMBS Delivery: Our systems dose SMBS (0.1-10 ppm, 10-20% solution strength, adjustable) with ±0.5% accuracy, tailored to process flow rates, using API 675-compliant metering pumps.
• Homogeneous Mixing: Integrated agitators with propeller or turbine impellers ensure uniform SMBS solution preparation in storage tanks, preventing sedimentation of crystalline particles.
• Real-Time Control: Inline ORP (oxidation-reduction potential) sensors and flow meters enable automated dosing adjustments, optimizing dechlorination and antioxidant performance.

Robust Safety and Regulatory Compliance

• Safe Design: Certified to ATEX/IECEx Zone 1/2, our systems ensure safe operation in environments with potentially flammable process streams or chemicals.
• Material Compatibility: Corrosion-resistant materials (e.g., SS316L, PVDF, HDPE) withstand SMBS’s reducing properties, ensuring system durability and process purity.
• Safety Mechanisms: Includes pressure relief valves, leak detection, spill containment drip pans, and emergency shutdown (ESD) systems to mitigate risks from SMBS handling.
• Industry Standards: Compliant with API 675, ISO 9001, EPA, NSF/ANSI 60, and FDA guidelines, ensuring adherence to environmental and safety regulations.

High Reliability and Operational Efficiency

• Continuous Operation: Engineered for 24/7 performance, handling flow rates up to 5000 m³/hr in water treatment and industrial process systems.
• Low Maintenance: Durable components, including robust agitators and modular skids, reduce downtime, designed for SMBS compatibility.
• Smart Automation: PLC-based controls with SCADA HMI enable real-time monitoring, automated dosing, and remote diagnostics for efficient process management.

Customizable, Turnkey Solutions

• Tailored Design: Systems are customized for specific flow rates, SMBS concentrations, and pressures (up to 50 barg), meeting unique dechlorination or antioxidant needs.
• Skid-Mounted Modularity: Compact skids simplify installation and integration into water treatment or RO systems, with robust piping for leak-free operation.
• Comprehensive Support: From 3D modeling to commissioning, we provide training, maintenance, and spare parts support for long-term reliability.

Key Applications

Premix Technologies’ SMBS Dosing Systems are vital for:

• Reverse Osmosis (RO) Systems: Neutralizes residual chlorine to protect RO membranes, enhancing efficiency and extending membrane lifespan.
• Municipal Water Treatment: Removes excess chlorine from drinking water, ensuring compliance with EPA and WHO standards.
• Wastewater Treatment: Supports dechlorination of treated effluents for safe discharge or reuse in industrial or agricultural applications.
• Food and Beverage Processing: Provides antioxidant properties to prevent oxidation in food products, ensuring quality and shelf life.
• Chemical Processing: Acts as a reducing agent in chemical reactions, preventing oxidative degradation in manufacturing processes.

Technical Specifications

Our SMBS Dosing Systems are engineered for precision, safety, and durability, with specifications optimized for water treatment and process optimization:

Additional Benefits

• SMBS Versatility: Supports dechlorination, oxygen scavenging, and antioxidant applications with adjustable dosing profiles.
• Cost Efficiency: Automated dosing minimizes SMBS overuse, reducing operational costs and waste.
• Environmental Compliance: Ensures compliance with EPA, FDA, and local standards for water quality and food safety.
• Global Standards: Meets API, ISO, and CE requirements for worldwide deployment.
• After-Sales Support: Maintenance plans, spare parts, and remote diagnostics ensure reliable performance.

Optimize Water Treatment with Premix Technologies

Premix Technologies’ SMBS Dosing Systems with agitators deliver precision, safety, and efficiency for dechlorination and antioxidant applications in water treatment and industrial processes. Our expertise in dosing and mixing technology ensures effective process optimization and regulatory compliance. Achieve high-quality water and operational excellence with our tailored solutions.

Contact us at sales@premixtechnologies.com or +91 89056 16775 to discuss your SMBS dosing needs and request a customized proposal. Visit www.premixtechnologies.com for more information.