Liquid Dosing System by Premix Technologies: Precision Industrial Process Efficiency

Introduction: Precision Liquid Chemical Dosing for Industrial Processes

Liquid Dosing Systems are critical for delivering controlled and regulated amounts of liquid chemicals, such as coagulants, disinfectants, pH adjusters, or additives, into industrial processes to achieve specific operational goals. These versatile systems are used in water treatment, chemical processing, manufacturing, and other industries to ensure process efficiency, product quality, and compliance with regulatory standards like EPA, FDA, or ISO guidelines. Precise dosing and uniform mixing are essential to prevent chemical waste, ensure consistent results, and protect equipment from damage.

Premix Technologies, based in Ahmedabad, Gujarat, India, designs advanced Liquid Dosing Systems for a wide range of industrial applications. Our systems integrate agitators for homogeneous chemical mixing and automated dosing pumps for precise injection, ensuring optimal process performance. With robust safety features and compliance with global standards, we provide reliable solutions for water treatment plants, chemical manufacturing, and industrial processes.

Why Choose Premix Technologies for Liquid Dosing Systems?

Premix Technologies offers innovative, safe, and efficient liquid dosing solutions, distinguished by:

1. Precision Dosing and Mixing for Optimal Process Performance
   
   • Accurate Chemical Delivery: Our systems dose liquid chemicals (0.01-50 ppm, 5-50% solution strength, adjustable) with ±0.5% accuracy, tailored to process flow rates, using API 675-compliant metering pumps.
   • Homogeneous Mixing: Integrated agitators with propeller or turbine impellers ensure uniform chemical solution preparation in storage tanks, preventing separation or sedimentation in viscous or multi-phase liquids.
   • Real-Time Control: Inline sensors (e.g., pH, conductivity, or chemical concentration) and flow meters enable automated dosing adjustments, optimizing process efficiency and minimizing waste.
2. Robust Safety and Regulatory Compliance
   
   • Safe Design: Certified to ATEX/IECEx Zone 1/2, our systems ensure safe operation in environments with flammable chemicals or process streams.
   • Material Compatibility: Corrosion-resistant materials (e.g., SS316L, PVDF, Hastelloy) withstand a wide range of chemical properties, ensuring system durability and process purity.
   • Safety Mechanisms: Includes pressure relief valves, leak detection, spill containment drip pans, and emergency shutdown (ESD) systems to mitigate risks from chemical handling.
   • Industry Standards: Compliant with API 675, ISO 9001, EPA, FDA, GMP, and NSF/ANSI 60 standards, ensuring adherence to environmental and safety regulations.
3. High Reliability and Operational Efficiency
   
   • Continuous Operation: Engineered for 24/7 performance, handling flow rates up to 6000 m³/hr in water treatment, chemical, and manufacturing processes.
   • Low Maintenance: Durable components, including robust agitators and modular skids, reduce downtime, designed for compatibility with diverse chemicals.
   • Smart Automation: PLC-based controls with SCADA HMI enable real-time monitoring, automated dosing, and remote diagnostics for efficient process management.
4. Customizable, Turnkey Solutions
   
   • Tailored Design: Systems are customized for specific flow rates, chemical types (e.g., acids, bases, disinfectants, or additives), and pressures (up to 50 barg), meeting unique process needs.
   • Skid-Mounted Modularity: Compact skids with multi-tank configurations simplify installation and integration into industrial systems, with robust piping for leak-free operation.
   • Comprehensive Support: From 3D modeling to commissioning, we provide training, maintenance, and spare parts support for long-term reliability.

Key Applications

Premix Technologies’ Liquid Dosing Systems are vital for:

• Water Treatment: Doses coagulants, flocculants, or disinfectants for municipal and industrial water treatment, ensuring compliance with EPA and WHO standards.
• Chemical Processing: Delivers precise chemical blends for reaction control, pH adjustment, or product stabilization in manufacturing processes.
• Pharmaceutical Manufacturing: Ensures accurate dosing of reagents or additives in formulation processes, meeting GMP standards.
• Food and Beverage Processing: Supports dosing of sanitizers, pH adjusters, or preservatives for product quality and safety.
• Oil and Petrochemical Processing: Injects corrosion inhibitors or demulsifiers to enhance process efficiency and equipment longevity.

Technical Specifications

Our Liquid Dosing Systems are engineered for precision, safety, and durability, with specifications optimized for industrial process efficiency:

Additional Benefits

• Chemical Versatility: Supports a wide range of liquid chemicals (e.g., acids, bases, disinfectants, inhibitors) with adjustable dosing profiles.
• Cost Efficiency: Automated dosing minimizes chemical overuse, reducing operational costs and waste.
• Regulatory Compliance: Ensures compliance with EPA, FDA, GMP, and local standards for water quality and product safety.
• Global Standards: Meets API, ISO, and CE requirements for worldwide deployment.
• After-Sales Support: Maintenance plans, spare parts, and remote diagnostics ensure reliable performance.

Optimize Industrial Processes with Premix Technologies

Premix Technologies’ Liquid Dosing Systems with agitators deliver precision, safety, and efficiency for dosing liquid chemicals in water treatment, chemical processing, and manufacturing. Our expertise in dosing and mixing technology ensures optimal process outcomes, cost savings, and regulatory compliance. Achieve operational excellence with our tailored solutions.

Contact us at sales@premixtechnologies.com or +91 89056 16775 to discuss your liquid dosing needs and request a customized proposal. Visit www.premixtechnologies.com for more information.