Zycotherm Dosing Skid by Premix Technologies: Precision Thermal Oil System Efficiency
Introduction: Enhancing Thermal Oil System Performance
Thermal oil systems are critical in industries such as chemical manufacturing, food processing, and pharmaceuticals, providing efficient heat transfer for processes like heating, drying, or reactor temperature control. Zycotherm, a high-performance heat transfer fluid additive, is injected to improve thermal efficiency, prevent corrosion, reduce fouling, or extend fluid lifespan. Precise dosing and uniform mixing are essential to optimize system performance, avoid overuse, and ensure operational reliability.
Premix Technologies, based in Ahmedabad, Gujarat, India, designs advanced Zycotherm Dosing Skids for thermal oil systems. Our systems integrate agitators for homogeneous additive mixing and automated dosing pumps for precise injection, ensuring consistent performance enhancements. With robust safety features and global standard compliance, we provide reliable solutions for diverse industrial heat transfer applications.
Why Choose Premix Technologies for Zycotherm Dosing Skids?
Premix Technologies offers innovative, safe, and efficient dosing solutions, distinguished by:
- Precision Dosing and Mixing for Optimal System Performance
- Accurate Additive Delivery: Our systems dose Zycotherm additives (0.01-0.5% v/v, adjustable) with ±0.5% accuracy, tailored to thermal oil flow rates, using API 675-compliant metering pumps.
- Homogeneous Mixing: Integrated agitators with hydrofoil or turbine impellers ensure uniform blending of Zycotherm in storage tanks, preventing separation or sedimentation in viscous formulations.
- Real-Time Control: Inline flow meters and viscosity sensors enable automated dosing adjustments, optimizing heat transfer efficiency and minimizing additive waste.
- Robust Safety and Regulatory Compliance
- Explosion-Proof Design: Certified to ATEX/IECEx Zone 1/2, our systems ensure safe operation in environments with flammable thermal oils or additives.
- Material Compatibility: Corrosion-resistant materials (e.g., SS316L, Hastelloy, PTFE) withstand aggressive additives, ensuring system durability and fluid integrity.
- Safety Mechanisms: Includes pressure relief valves, leak detection, spill containment drip pans, and emergency shutdown (ESD) systems to mitigate risks from chemical handling.
- Industry Standards: Compliant with API 675, ASME B31.3, ISO 9001, and CE standards, ensuring regulatory adherence for industrial applications.
- High Reliability and Operational Efficiency
- Continuous Operation: Engineered for 24/7 performance, handling thermal oil flow rates up to 2000 m³/hr in chemical, food, and pharmaceutical processes.
- Low Maintenance: Durable components, including robust agitators and modular skids , reduce downtime, ideal for high-demand industrial settings.
- Smart Automation: PLC-based controls with SCADA HMI enable real-time monitoring, automated dosing, and remote diagnostics for efficient system management.
- Customizable, Turnkey Solutions
- Tailored Design: Systems are customized for specific flow rates, additive types (e.g., Zycotherm or similar antioxidants), and pressures (up to 50 barg), meeting unique process needs.
- Skid-Mounted Modularity: Compact skids simplify installation and integration into thermal oil systems, with robust piping for leak-free operation.
- Comprehensive Support: From 3D modeling to commissioning, we provide training, maintenance, and spare parts support for long-term reliability.
Key Applications
Premix Technologies’ Zycotherm Dosing Skids are vital for:
- Chemical Manufacturing: Enhances thermal oil performance in reactors and heat exchangers, improving heat transfer and reducing fouling.
- Food Processing: Maintains thermal oil stability in fryers or ovens, ensuring consistent product quality and extending fluid life.
- Pharmaceutical Production: Optimizes heat transfer in API synthesis or drying processes, ensuring precision and compliance with GMP standards.
- Textile Industry: Improves thermal oil efficiency in dyeing or finishing processes, reducing energy costs.
- Plastics and Rubber Processing: Prevents thermal oil degradation in molding or extrusion systems, extending equipment lifespan.
Technical Specifications
Our Zycotherm Dosing Skids are engineered for precision, safety, and durability, with specifications optimized for thermal oil system efficiency:
|
System Component |
Capabilities & Features |
Value for Thermal Oil Systems |
|
Thermal Oil Flow Rate |
10–2000 m³/hr, customizable |
Supports small to large-scale heat transfer applications. |
|
Additive Dosing Rate |
0.01-0.5% v/v, adjustable |
Precise dosing optimizes thermal efficiency and fluid longevity. |
|
Storage Tank |
50–5000 L, SS316L or Hastelloy |
Safe, corrosion-resistant storage for Zycotherm additives. |
|
Agitator |
0.18–2 kW motor, hydrofoil/turbine impeller, low RPM |
Ensures homogeneous mixing, preventing additive separation. |
|
Metering Pump |
Diaphragm or plunger, ±0.5% accuracy, API 675-compliant |
Reliable dosing for consistent system performance. |
|
Flow Meter |
Coriolis or Ultrasonic, ±0.2% accuracy |
Accurate flow data ensures precise additive-to-oil ratios. |
|
Viscosity Sensor |
Inline, ±0.1 cP accuracy |
Monitors oil viscosity for optimized dosing adjustments. |
|
Control System |
PLC-based, SCADA HMI, auto-dosing, alarms |
Enables precise, remote operation with safety monitoring. |
|
Materials |
SS316L, Hastelloy, PTFE |
Resists corrosion from additives and thermal oils, ensuring durability. |
|
Safety Compliance |
ATEX/IECEx Zone 1/2, pressure relief, ESD, spill containment |
Safe handling of flammable additives in hazardous environments. |
|
Skid Design |
Structural steel or SS, drip pan for spill containment |
Compact, durable for industrial thermal oil systems. |
|
Piping System |
SS316L or PTFE seamless piping, flanged, with check valves |
Ensures leak-free operation and component protection. |
Additional Benefits
- Additive Versatility: Supports Zycotherm and similar additives (e.g., antioxidants, anti-foulants) with adjustable dosing profiles.
- Efficiency Gains: Enhances heat transfer efficiency, reduces energy consumption, and extends thermal oil lifespan.
- Environmental Compliance: Precise dosing minimizes additive overuse, supporting sustainability and regulatory standards.
- Global Standards: Meets API, ASME, ISO, and CE requirements for worldwide deployment.
- After-Sales Support: Maintenance plans, spare parts, and remote diagnostics ensure reliable performance.
Optimize Thermal Oil Systems with Premix Technologies
Premix Technologies’ Zycotherm Dosing Skids with agitators deliver precision, safety, and efficiency for thermal oil system performance. Our expertise in dosing and mixing technology ensures effective additive injection for chemical, food, and pharmaceutical applications. Achieve enhanced heat transfer, reduced maintenance, and regulatory compliance with our tailored solutions.
Contact us at sales@premixtechnologies.com or +91 89056 16775 to discuss your Zycotherm dosing needs and request a customized proposal. Visit www.premixtechnologies.com for more information.