| Impeller Type | Central / off center Baffles: 0 / 2 / 3 / 4 Blades: 2 / 3 / 4 Stages: 1 |
|---|---|
| Flow Direction | Downward |
| Preferred Arrangement | Center Mounted |
| Blending | • • • |
| Suspending | • • • |
| Dispersing | • • • |
| Heat Transfer | • • |
| Gassing | • • • |
| Flow Range | Turbulent / Transitional |
| Viscosity Range | 1 - 5000 |
| Features | - Universal mixing impeller for a wide viscosity range - Variable blade angles (standard versions with 45° to 90°) |
| Diameter Ratio | 0.5 - 0.8 [d1 / d2] |
| Speed | 1000 - 5000 |
| Tip Speed | 20 − 50 [ft/s] |
Sawtooth agitators, also known as sawtooth blade agitators or serrated disc agitators, are a type of radial flow agitator used in various industrial applications. These agitators are characterized by their unique sawtooth-shaped blades that create radial flow patterns within the mixing vessel. Here are some key features and characteristics of sawtooth agitators:
- 01. Sawtooth Blade Design
- 02. Radial Flow Pattern
- 03. High Shear Mixing
- 04. Solids Suspension
- 05. Viscous Fluid Mixing
- 06. Gas-Liquid Mixing
- 07. Tank Shape
- 08. Heat Transfer
- 09. Customization
- 10. Maintenance
Sawtooth agitators, also known as sawtooth blade agitators or serrated disc agitators, find applications in various industries where their specific features and capabilities are advantageous. Here are some common industries where sawtooth agitators are extensively used:
- 01. Chemical Industry
- 02. Paints and Coatings
- 03. Adhesives and Sealants
- 04. Personal Care and Cosmetics
- 05. Food and Beverage Industry
- 06. Pharmaceuticals
- 07. Polymer Processing
- 08. Mining and Metallurgy
- 09. Water and Wastewater Treatment
- 10. Renewable Energy Production
Sawtooth agitators are selected for their high shear capabilities and ability to handle high-viscosity fluids, making them suitable for applications where intense mixing, dispersion, and solids suspension are essential. The unique design of sawtooth agitators allows for efficient breaking down of agglomerates and promoting proper dispersion of particles, making them valuable tools in various industrial processes
Computational Fluid Dynamics (CFD) analysis for an agitator involves simulating and analyzing the flow of fluids and the associated mixing behavior within a mixing vessel or tank equipped with an agitator. This analysis is crucial in industries such as chemical engineering, pharmaceuticals, food processing, and more, where efficient mixing and agitation are essential processes.
Our step-by-step approach to conducting a CFD analysis for an agitator:
- 01. Problem Definition and Geometry Creation
- 02. Mesh Generation
- 03. Boundary Conditions
- 04. Solver Setup
- 05. Simulation Run
- 06. Post-processing and Analysis
- 07. Optimization and Iteration
- 08. Reporting and Documentation