Containerized Chemical Dosing System by Premix Technologies: Portable Precision for Industrial Applications
Premix Technologies
sales@premixtechnologies.com +91 89056 16775 +91 73831 46106

Containerized Chemical Dosing System by Premix Technologies: Portable Precision for Industrial Applications

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Introduction: Flexible Chemical Dosing with Containerized Solutions

In industries like wastewater treatment, chemical processing, and mining, precise chemical dosing is critical for processes such as flocculation, pH adjustment, and water clarification. Containerized chemical dosing systems provide a portable, self-contained solution for remote or temporary operations, ensuring consistent performance without the need for permanent infrastructure. These systems handle a range of chemicals, including coagulants, flocculants, and pH adjusters, requiring uniform mixing to maintain efficacy and prevent sedimentation.

Premix Technologies, based in Ahmedabad, Gujarat, India, designs advanced Containerized Chemical Dosing Systems for industrial applications. Our systems integrate agitators for homogeneous chemical mixing, delivering precise dosing within a compact, portable ISO container. With robust safety features and global standard compliance, we provide reliable solutions for wastewater treatment, chemical plants, and remote industrial sites.

Why Choose Premix Technologies for Containerized Chemical Dosing Systems?

Premix Technologies offers innovative, portable, and efficient dosing solutions, distinguished by:

  1. Precision Dosing and Mixing for Optimal Performance
    • Accurate Chemical Delivery: Our systems dose chemicals (e.g., 0.01-1% v/v, adjustable) with ±0.5% accuracy, tailored to process flow rates, using API 675-compliant metering pumps.
    • Homogeneous Mixing: Integrated agitators with propeller or turbine impellers ensure uniform blending of chemicals in storage tanks, preventing separation or sedimentation of coagulants, flocculants, or pH adjusters.
    • Real-Time Control: Advanced flow meters and automated controls adjust dosing dynamically, optimizing performance and minimizing chemical waste.
  2. Robust Safety and Regulatory Compliance
    • Explosion-Proof Design: Certified to ATEX/IECEx Zone 1/2, our systems ensure safe operation in hazardous industrial environments.
    • Material Compatibility: Corrosion-resistant materials (e.g., SS316L, HDPE, PTFE) withstand aggressive chemicals, ensuring system durability.
    • Safety Mechanisms: Includes pressure relief valves, leak detection, spill containment drip pans, and emergency shutdown (ESD) systems to mitigate chemical handling risks.
    • Industry Standards: Compliant with API 675, ISO 9001, and NACE MR0175, ensuring adherence to global safety and environmental regulations.
  3. Portability and Operational Efficiency
    • Containerized Modularity: Housed in ISO-standard containers (20 or 40 ft), our systems are fully portable, ideal for remote sites, temporary projects, or rapid deployment.
    • Continuous Operation: Engineered for 24/7 performance, handling flow rates up to 5000 m³/hr in demanding industrial settings.
    • Low Maintenance: Durable components, including robust agitators, reduce downtime, with easy access for maintenance in containerized setups.
    • Smart Automation: PLC-based controls with SCADA HMI enable real-time monitoring, automated dosing, and remote diagnostics for efficient operation.
  4. Customizable, Turnkey Solutions
    • Tailored Design: Systems are customized for specific flow rates, chemical types (e.g., PAM, NaOH, coagulants), and pressures (up to 300 barg), meeting unique process needs.
    • Self-Contained System: Includes integrated power, lighting, and HVAC within the container, simplifying deployment in remote or harsh environments.
    • Comprehensive Support: From 3D modeling to commissioning, we provide training, maintenance, and spare parts support for long-term reliability.

Key Applications

Premix Technologies’ Containerized Chemical Dosing Systems are vital for:

  • Wastewater Treatment: Enhances flocculation and pH adjustment in industrial and municipal wastewater plants, ensuring regulatory compliance.
  • Chemical Processing: Supports precise dosing for process optimization in petrochemicals, fertilizers, and specialty chemicals.
  • Mining Operations: Facilitates water treatment and tailings management through coagulant and flocculant dosing.
  • Construction Sites: Provides portable dosing for water treatment in temporary hydrotesting or dewatering projects.
  • Remote Industrial Sites: Enables chemical dosing in areas lacking permanent infrastructure, such as offshore platforms or rural plants.

Technical Specifications

Our Containerized Chemical Dosing Systems are engineered for precision, safety, and portability, with specifications optimized for industrial applications:

System Component

Capabilities & Features

Value for Industrial Applications

Main Flow Rate

50–5000 m³/hr, customizable

Supports high-volume treatment for wastewater and chemical processes.

Chemical Dosing Rate

0.01-1% v/v, adjustable

Precise dosing optimizes process efficiency, reducing chemical waste.

Storage Tank

100–10,000 L, SS316L or HDPE

Safe, durable storage for chemicals like PAM or NaOH.

Agitator

0.18–3 kW motor, propeller/turbine impeller, low RPM

Ensures homogeneous mixing, preventing chemical separation.

Metering Pump

Diaphragm or plunger, ±0.5% accuracy, API 675-compliant

Reliable, high-pressure dosing for consistent performance.

Flow Meter

Coriolis or Ultrasonic, ±0.2% accuracy

Accurate flow data ensures precise chemical-to-fluid ratios.

Control System

PLC-based, SCADA HMI, auto-dosing, alarms

Enables automated, remote operation with safety monitoring.

Materials

SS316L, HDPE, PTFE

Resists corrosion, ensuring longevity in harsh environments.

Safety Compliance

ATEX/IECEx Zone 1/2, pressure relief, ESD, spill containment

Safe handling of chemicals in hazardous settings.

Container Design

20/40 ft ISO container, weatherproof, with HVAC and lighting

Portable, self-contained for rapid deployment in remote sites.

Piping System

SS316L or HDPE seamless piping, flanged, with check valves

Ensures leak-free operation and component protection.

Additional Benefits

  • Chemical Versatility: Supports coagulants, flocculants, pH adjusters, or other chemicals with adjustable dosing profiles.
  • Portability: ISO container design enables easy transport and setup in remote or temporary sites.
  • Environmental Compliance: Precise dosing and spill containment minimize chemical overuse, supporting regulatory standards.
  • Global Standards: Meets API, ISO, and CE requirements for worldwide deployment.
  • After-Sales Support: Maintenance plans, spare parts, and remote diagnostics ensure reliable performance.

Streamline Industrial Processes with Premix Technologies

Premix Technologies’ Containerized Chemical Dosing Systems with agitators deliver precision, safety, and portability for wastewater treatment and industrial applications. Our expertise in dosing and mixing technology ensures effective chemical delivery for remote and high-throughput operations. Achieve efficiency and compliance with our tailored solutions.

Contact us at sales@premixtechnologies.com or +91 89056 16775 to discuss your chemical dosing needs and request a customized proposal. Visit www.premixtechnologies.com for more information.