Poly Dosing System by Premix Technologies: Precision Multi-Chemical Process Optimization

Introduction: Precision Dosing for Multi-Chemical Industrial Processes

Poly dosing systems are essential for delivering precise and controlled amounts of multiple chemicals, such as coagulants, flocculants, pH adjusters, or disinfectants, into process streams for water treatment, chemical processing, and pharmaceutical manufacturing. These customizable systems ensure accurate dosing, improve process efficiency, and maintain product quality while adhering to strict regulatory standards like EPA, FDA, or GMP guidelines. Uniform mixing and automated control are critical to prevent chemical waste and achieve consistent results.

Premix Technologies, based in Ahmedabad, Gujarat, India, designs advanced Poly Dosing Systems for multi-chemical applications. Our systems integrate agitators for homogeneous chemical mixing and automated dosing pumps for precise injection, ensuring optimal process outcomes. With robust safety features and global standard compliance, we provide reliable solutions for diverse industrial applications.

Why Choose Premix Technologies for Poly Dosing Systems?

Premix Technologies offers innovative, safe, and efficient multi-chemical dosing solutions, distinguished by:

1. Precision Dosing and Mixing for Optimal Process Control
   
   • ·         Accurate Multi-Chemical Delivery: Our systems dose multiple chemicals (e.g., 0.01-1% v/v or 0.1-5 ppm, adjustable) with ±0.5% accuracy, tailored to process flow rates, using API 675-compliant metering pumps.
   • ·         Homogeneous Mixing: Integrated agitators with propeller or turbine impellers ensure uniform blending of multiple chemical solutions (e.g., PAM, NaOH, or hypochlorite) in storage tanks, preventing separation or sedimentation.
   • ·         Real-Time Control: Inline sensors (e.g., pH, turbidity, or chemical concentration) and flow meters enable automated dosing adjustments, optimizing process efficiency and minimizing waste.
2. Robust Safety and Regulatory Compliance
   
   •          Explosion-Proof Design: Certified to ATEX/IECEx Zone 1/2, our systems ensure safe operation in environments with flammable chemicals or process streams.
   • ·         Material Compatibility: Corrosion-resistant materials (e.g., SS316L, HDPE, PVDF) withstand aggressive chemicals, ensuring system durability and product purity.
   • ·         Safety Mechanisms: Includes pressure relief valves, leak detection, spill containment drip pans, and emergency shutdown (ESD) systems to mitigate risks from chemical handling.
   • ·         Industry Standards: Compliant with API 675, ISO 9001, EPA, FDA, GMP, and NSF/ANSI 60 standards, ensuring regulatory adherence for water and pharmaceutical applications.
3. High Reliability and Operational Efficiency
   
   • ·         Continuous Operation: Engineered for 24/7 performance, handling flow rates up to 5000 m³/hr in water treatment, chemical, and pharmaceutical processes.
   • ·         Low Maintenance: Durable components, including robust agitators, and modular skids reduce downtime, ideal for high-throughput operations.
   • ·         Smart Automation: PLC-based controls with SCADA HMI enable real-time monitoring, automated multi-chemical dosing, and remote diagnostics for efficient process management.
4. Customizable, Turnkey Solutions
   
   • ·         Tailored Design: Systems are customized for specific flow rates, chemical combinations (e.g., coagulants, flocculants, disinfectants), and pressures (up to 50 barg), meeting unique process needs.
   • ·         Skid-Mounted Modularity: Compact skids with multi-tank configurations simplify installation and integration into process systems, with robust piping for leak-free operation.
   • ·         Comprehensive Support: From 3D modeling to commissioning, we provide training, maintenance, and spare parts support for long-term reliability.

Key Applications

Premix Technologies’ Poly Dosing Systems are vital for:

• Water Treatment: Doses coagulants, flocculants, and pH adjusters for municipal and industrial wastewater, ensuring high-quality effluent and regulatory compliance.
• Chemical Processing: Delivers precise chemical blends for reaction control, product stabilization, or pH adjustment in chemical manufacturing.
• Pharmaceutical Manufacturing: Ensures accurate dosing of active ingredients or stabilizers in formulation processes, meeting GMP standards.
• Food and Beverage Processing: Supports water treatment and ingredient dosing for product quality and safety in beverage production.
• Mining Operations: Facilitates chemical dosing for tailings treatment and water clarification, optimizing recovery and environmental compliance.

Technical Specifications

Our Poly Dosing Systems are engineered for precision, safety, and durability, with specifications optimized for multi-chemical process optimization:

Additional Benefits

• Chemical Versatility: Supports coagulants, flocculants, pH adjusters, disinfectants, and other chemicals with adjustable dosing profiles.
• Cost Efficiency: Automated multi-chemical dosing minimizes overuse, reducing operational costs.
• Regulatory Compliance: Ensures compliance with EPA, FDA, GMP, and local standards for water quality and product safety.
• Global Standards: Meets API, ISO, and CE requirements for worldwide deployment.
• After-Sales Support: Maintenance plans, spare parts, and remote diagnostics ensure reliable performance.

Optimize Multi-Chemical Processes with Premix Technologies

Premix Technologies’ Poly Dosing Systems with agitators deliver precision, safety, and efficiency for multi-chemical dosing in water treatment, chemical, and pharmaceutical processes. Our expertise in dosing and mixing technology ensures optimal process outcomes, cost savings, and regulatory compliance. Achieve consistent results with our tailored solutions.

Contact us at sales@premixtechnologies.com or +91 89056 16775 to discuss your multi-chemical dosing needs and request a customized proposal. Visit www.premixtechnologies.com for more information.