KOH Circulation System by Premix Technologies: Precision Potassium Hydroxide Handling for Oil and Gas

Introduction: Robust KOH Handling for Oil and Gas Applications

Potassium hydroxide (KOH), a strong alkali, is critical in oil and gas operations for pH control, gas purification, and biodiesel production. KOH is used to neutralize acidic streams, remove sulfur compounds, and facilitate transesterification in biodiesel processes. Its hygroscopic and corrosive nature demands precise dosing and uniform mixing to prevent sedimentation and ensure process efficiency. Improper handling can lead to equipment corrosion, environmental risks, or inconsistent chemical performance.

Premix Technologies, based in Ahmedabad, Gujarat, India, designs advanced KOH Circulation Systems for oil and gas applications. Our systems integrate agitators for homogeneous KOH solutions, delivering accurate dosing and circulation for pH adjustment, gas scrubbing, and biodiesel production. With robust safety features and compliance with global standards, we provide reliable solutions for upstream, midstream, and downstream operations.

Why Choose Premix Technologies for KOH Circulation Systems?

Premix Technologies offers innovative, safe, and efficient KOH handling solutions, distinguished by:

• 1. Precision Dosing and Mixing for Optimal Performance
  
  • Accurate KOH Delivery: Our systems dose KOH solutions (5-50% concentration, adjustable) with ±0.5% accuracy, tailored to process requirements, using API 675-compliant metering pumps.
  • Homogeneous Mixing: Integrated agitators with propeller or turbine impellers ensure uniform KOH solutions, preventing sedimentation and maintaining consistency for applications like gas purification or biodiesel production.
  • Real-Time Control: Inline flow meters and pH sensors enable automated dosing adjustments, ensuring precise pH control or sulfur removal without overuse.
• 2. Robust Safety and Regulatory Compliance
  
  • Explosion-Proof Design: Certified to ATEX/IECEx Zone 1/2, our systems ensure safe operation in flammable oil and gas environments, handling corrosive KOH.
  • Material Compatibility: Corrosion-resistant materials (e.g., SS316L, Hastelloy, PVDF) withstand KOH’s caustic properties, ensuring system durability.
  • Safety Mechanisms: Features pressure relief valves, leak detection, spill containment drip pans, and emergency shutdown (ESD) systems to mitigate risks from KOH’s toxicity and corrosivity.
  • Industry Standards: Compliant with API 675, API 14C, NACE MR0175, and ISO 9001, ensuring adherence to global environmental and safety regulations.
• 3. High Reliability and Operational Efficiency
  
  • Continuous Operation: Engineered for 24/7 performance in demanding settings like refineries or biodiesel plants, handling flow rates up to 5000 m³/hr.
  • Low Maintenance: Durable components, including robust agitators and modular skids, minimize downtime, ideal for remote or high-throughput operations.
  • Smart Automation: PLC-based controls with SCADA HMI enable real-time monitoring, automated dosing, and remote diagnostics for efficient KOH circulation.
• 4. Customizable, Turnkey Solutions
  
  • Tailored Design: Systems are customized for specific flow rates, KOH concentrations (e.g., 45-50% solutions), and pressures (up to 350 barg), meeting unique project needs.
  • Skid-Mounted Modularity: Compact, self-contained skids simplify transport and integration into existing systems, with robust piping for leak-free operation.
  • Comprehensive Support: From 3D modeling to commissioning, we provide training, maintenance, and spare parts support for long-term reliability.

Key Applications

Premix Technologies’ KOH Circulation Systems are essential for:

• pH Control: Neutralizes acidic streams in produced water or refinery processes to prevent corrosion and scaling.
• Gas Purification: Removes sulfur compounds (e.g., H2S, CO2) in gas scrubbing systems, ensuring clean gas output.
• Biodiesel Production: Facilitates transesterification by circulating KOH as a catalyst, enhancing yield and quality.
• Pipeline Operations: Maintains pH in hydrotesting or water injection systems for enhanced oil recovery (EOR).
• Wastewater Treatment: Adjusts pH in refinery effluents to meet environmental discharge standards.

Technical Specifications

Our KOH Circulation Systems are engineered for precision, safety, and durability, with specifications optimized for oil and gas applications:

Additional Benefits

• Chemical Versatility: Supports KOH solutions (flake, briquette, or liquid) with adjustable dosing for diverse applications.
• High-Pressure Capability: Operates at pressures up to 350 barg, suitable for high-pressure gas scrubbing or EOR systems.
• Environmental Protection: Precise dosing and spill containment minimize KOH overuse, supporting compliance with environmental regulations.
• Global Standards: Meets API, ISO, and CE requirements for worldwide deployment.
• After-Sales Support: Maintenance plans, spare parts, and remote diagnostics ensure reliable performance.

Optimize KOH Handling with Premix Technologies

Premix Technologies’ KOH Circulation Systems with agitators deliver precision, safety, and compliance for oil and gas operations. Our expertise in dosing and mixing technology ensures effective pH control, gas purification, and biodiesel production for refineries, gas plants, and pipelines. Achieve operational excellence and environmental compliance with our tailored solutions.

Contact us at sales@premixtechnologies.com or +91 89056 16775 to discuss your KOH circulation needs and request a customized proposal. Visit www.premixtechnologies.com for more information.